Winchester 1866 Prototype Musket

Today, were taking a look at a Winchester prototype developed in the mid-1860s, a period when Winchester was seeking to build on the success of the 1860 Henry Rifle and place the company on a firm financial footing. Oliver Winchester had taken control of the New Haven Arms company before the Civil War and while for a time it had been known as the Henry Repeating Arms Company he eventually sought to put his stamp on the company, renaming it Winchester Arms Company in 1866. At the same time he decided to focus the company’s energies on winning military contracts around the world.

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Left & right profiles of King’s prototype musket (Matthew Moss)

This developmental prototype is in the ‘musket’ configuration: with a longer barrel, a bayonet lug and a wooden forend. The prototype represents one of the many developmental steps towards what would become the Model 1866. It has a number of interesting features – a steel, rather than brass, receiver and a hinged loading port developed by Nelson King, Winchester’s superintendent between 1866 and 1875.

The rifle itself was built by Luke Wheelock, Winchester’s model room mechanic and a designer in his own right who would go onto develop his own rifle designs for Winchester.

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King’s 1866 patent (US Patent Office)

The rifle is 54.5 inches long, with a 33.75 inch barrel. Believed to have been built in 1866, it is chambered for a .45 calibre rimfire round. King patented his loading port in May 1866. He described how the port worked:

“Through one of the plates S (preferring that one upon the right-hand side) I form an opening, 0, as denoted by broken lines, Fig. 1, and also seen in section, Fig. 7. This opening is formed so as to communicate through the frame directly to the chamber E in the carrier block, as seen in Fig. 3. Through this opening, and while the carrier-block is down and all parts of the arm in a state of rest, insert the cartridges, point first, through the said opening in the plate S into the chamber E the second cartridge pressing the first into the magazine, and so on with each successive cartridge until the magazine is filled, or until the requisite number has been inserted therein, the follower G being pressed up before the entering cartridges. In the rear of the chamber E2 the frame forms a shoulder to prevent the cartridges from being forced out through the opening in the plate S3 is a cover for closing the opening in the plate S3 and is hinged thereto, as seen in Figs. 1 and 7, the hinge being provided with a spring,a1, the tendency of which is to open the cover C. A spring-catch, d, (see Fig. 1,) secures the cover when closed, so that by pressing upon the said catch the cover will fly open. After the requisite number of cartridges have been placed within the magazine, close the cover, as seen in Figs. 1 and 2.”

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A close up of the hinged loading gate (Matthew Moss)

To paraphrase: ammunition can be loaded through the opening in one of the receiver side plate when the carrier block is down, insert the cartridges through the opening, pressing the first into the magazine and so on until the magazine is filled… a cover for closing the opening is hinged to the receiver side plate. A spring catch secures the cover when closed.

According to Herbert Houze, King developed the covered loading port design in early January 1866, with a design drawing dating to the 14th January, confirming this.

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Nelson’s loading gate cover prototype c.1866 (Cody Firearms Museum)

King altered the design of the rifle’s cartridge carrier so that a cartridge could pass through its lower section straight into the magazine when the action was closed. In theory the aperture could be placed on either side of the receiver, in practice is was placed on the right. Prior to this Winchester had experimented with systems where the tube could slide forward (G.W. Briggs US #58937), a port in the base of the receiver (J.D. Smith US #52934) or a sliding forearm covering a loading port at the rear of the magazine tube (O.F. Winchester UK #3284 [19/12/1865]).

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A look inside the hinged loading gate (Matthew Moss)

King’s system had the benefit of allowing the rifle to be quickly loaded or topped off without rendering the rifle unusable while loading. Positioning the port in the receiver allowed the magazine tube to be enclosed by a wooden forend.

A cartridge guide was fitted inside the receiver which guided rounds through the cartridge carrier and into the tube magazine. The rounds were prevented from popping out of the magazine, when the carrier was aligned and the cover open, by a shallow shoulder which projected in line with the carrier’s channel to hold cartridges in the tube by their rim.

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The musket with its action open, bolt to the rear and loading gate open (Matthew Moss)

The hinged cover is held shut by a spring catch mounted on the rear of the cover. When the knurled section on its front is pressed rearwards the cover pops open. The spring catch is actuated when it tensions against the cover’s hinge as it is closed. On the back of the cover there is also a cartridge stop for when the cover is closed.

Another small but interesting feature of the prototype is the catch at the rear of the lever loop, this differs from the manually turned catch seen on the Henry and production 1866. This design appears to be a much better safety feature, simply requiring the user’s hand to depress the catch to unlock it from the stock. It also appears to be a much simpler mechanism than that seen in later models like the Model 1895. The trigger also had an extension protruding from its rear which appears to prevent the trigger from being pulled when the lever isn’t full closed. Neither of these features appear in King’s May 1866 patent.

It appears that the idea of the port with a hinged cover was superseded by what we now recognise as the classic Winchester loading gate in the summer of 1866. King’s new system replaced the hinged cover with a piece of stamped spring steel attached to the inside of the receiver side plate by a screw. The spring steel gate could be pushed in, with the nose of a cartridge, to allow rapid loading. The front face of the gate formed a cartridge guide removing the need for the separate machined guide used in King’s earlier iteration of the system.

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(Rock Island Auction Company)

King’s revised loading port system required just five, rather than twelve, components: King’s altered cartridge carrier, receiver side plate, spring metal loading gate plate and retaining screws. This simple but elegant design continued to be used for decades on various models of rifle. The company were so pleased with the refinement of the rifle that, according to R.L. Wilson, King was awarded a payment of a $5,000 reward by the company’s board of directors.

Winchester introduced the rifle in 1866, with the first deliveries being made early in 1867, the new rifle was offered in various barrel lengths and patterns including carbine, rifle and ‘musket’. Winchester found some success selling 1866 rifles to the militaries of France and the Ottoman Empire, while many other countries purchased rifles for testing including Britain and Switzerland (whom came close to adopting the Winchester.) The rifles also found success on the civilian market with around 4,500 sold in the first five months.

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Right side profile of the rifle showing the hinged loading gate (Matthew Moss)

The Scientific American described the new rifles as “elegant in appearance, compact, strong, and of excellent workmanship. On examination we find its working parts very simple, and not apparently liable to derangement.”

King incrementally developed his loading system before radically simplifying it and this prototype rifle represents an important developmental step in the design of what would become the Model 1866 – one of Winchester’s most important rifles.


Special thanks to the Cody Firearms Museum for allowing us to take a look at this fascinating prototype rifle.


If you enjoyed this article and video please consider supporting our work here. We have some great perks available for Patreon Supporters. You can also support us via one-time donations here.


Bibliography:

Winchester Repeating Arms Company, H. Houze (1994)

Winchester: An American Legend, R. L. Wilson (1991)

Patents:

https://patents.google.com/patent/US57808

https://patents.google.com/patent/US57636

https://patents.google.com/patent/US58937

https://patents.google.com/patent/US52934

Remington’s Hybrid .303 M1903

In 1940, following the evacuation from Dunkirk the British Army was in desperate need of small arms, with over 100,000 rifles left behind in France. In dire need of rifles Britain turned to the US and its huge industrial base and approached a number of companies about tooling up to produce Lee-Enfield Rifle No.4s. Savage Arms took on one contract and projected production of 1,000 per day but establishing production of a rifle US companies didn’t have the tooling and gauges for would take time.

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Right side of the Remington (Matthew Moss)

Remington was also approached by the British Purchasing Commission and asked if they could manufacture up to 400,000 rifles. Remington estimated it would take up to 30 months to tool up for No.4 production. However, Remington believed that if they could lease the old tooling previously used at the Rock Island Arsenal to produce M1903s, from the US Government, they could tool up to produce the M1903 in just 12 months. It was suggested that the tooling be adapted to produce rifles chambered in the British .303 cartridge. Some ergonomic changes could also be made so the rifles mimicked the British No.4.

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Left side of the Remington (Matthew Moss)

 

On 12th December 1940, the British government issued a Letter of Intent to Remington for the manufacture of 500,000 rifles in .303 British. Some sources suggest the British agreed to an advanced payment of $4,000,000. Much of this covered the lease, transport and refurbishment of the M1903 tooling. The rest went on the purchase of raw materials and the necessary accessories for half a million rifles.

The tooling lease was agreed in March 1941, and the US Government also supplied 600,000 stock blanks which had been in storage in exchange for ammunition produced by Remington. With the passage of the Lend-Lease act, on 11th March, the Remington contract came under the control of the US Government, rather than a private order. Remington received the last tooling shipments from Rock Island Arsenal on 22nd April, and by the end of May had the production line up and running.

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A detail view of the rifle’s action and follower note the ‘2’ stamped on the follower (Matthew Moss)

A contract to produce the hybrid rifles at a cost of $5 per rifle was agreed in late June. Remington’s engineers began setting up the equipment and working out an ad hoc production layout that would allow 1,000+ rifles per day to be built. At least four pilot models were built, with some of these guns being sent to Britain. The rifles were reportedly received in September 1941, and following preliminary examination were described as “very successful”. Four of the rifles were distributed for further testing but by the end of 1941 the project had been abandoned.

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A close up of the adapted muzzle and foresight so the rifle could fit a No.4 bayonet (Matthew Moss)

Remington made a number of external and internal changes to approximate the British No.4. They fitted a front sight post with sight protectors which was moved further back from the muzzle to enable the rifle to mount a Rifle No.4 spike bayonet. As such the upper barrel band does not have a bayonet lug.

Many of these parts are still in-the-white, unfinished, including the barrel, barrel bands, floor plate, front sight assembly, rear sight assembly and the bolt itself. The bolt does, however, have a parkerized cocking piece.

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The rifle’s bolt (Matthew Moss)

The hybrid also moves the rear sight back onto the receiver, which necessitates a longer piece of wooden furniture covering where the M1903’s ladder sight would normally be. The style of rear sight was also changed to a two-position flip sight with apertures for 300 and 600 yards mimicking those seen on the No.4 Mk2.

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A close up of the rifle’s bolt, cocking piece (which wasn’t properly inserted) and rear sight (Matthew Moss)

 

They also redesigned the charger guide to support the Lee-Enfield-type chargers rather than the M1903 stripper clips. The bolt was adapted to work with Britain’s rimmed .303 round, with the extractor modified for the British cartridges wider, thicker rim.

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A close up of the bolt head (Matthew Moss)

The rifle did not have the Lee-Enfield’s detatchable box-magazine, instead retaining the M1903’s 5-round internal magazine. The magazine follower does not appear to have been altered either. Markings on the rifle are minimal and include a ‘7’ on the front sight post, a ‘B2’ on the bolt handle and a ‘2’ stamped on the magazine follower. No roll marks or serial numbers appear to be present.

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The faux Lee-Enfield stock with spliced in semi-pistol grip (Matthew Moss)

The rifle’s stock has also been adapted, so instead of a straight wristed-stock a piece of wood has been spliced in to create a Lee-Enfield style contour, forming a semi-pistol grip. The stock is marked with the inspector marks ‘WJS’, which indicate the stock was originally inspected by W.J. Strong and accepted between 1918 and 1921, as well as a pair of later Springfield Armory inspection cartouches: ‘SPG’ – the initials of Stanley P. Gibbs, who was an inspector at Springfield Armory between 1936-1942 and ‘GHS’ – the initials of Brigadier General Gilbert H. Stewart (GHS), Springfield’s commander in the late 1930s- early 1940s. This would suggest that the stock was refurbished at Springfield Armory before being transferred to Remington where it was subsequently adapted.

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A detail shot of the stock’s Ordnance stampings (Matthew Moss)

In August 1941, the US began its re-armament programme and in September the British contract with Remington was cancelled. At the same time production in Canada and at Savage’s J. Stevens Arms division in the US had gotten underway and it was decided that the adapted hybrid .303 M1903s developed at Remington was no longer needed. The hybrid contract was formally cancelled in December 1941, and additional .30-06 M1903s and M1917s were taken under the Lend-Lease Agreement to fulfil the needs of the Home Guard. Savage believed that they could significantly increase the number of rifles they could build per day, they managed to enter full production by the end of 1941 and by 1944 had produced well over 1 million No.4s.

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Remington went on to produce M1903s for the US military, overcoming issues with the original engineering drawings and the tooling dimensions to eventual produce 365,000 M1903s by mid-1943, before switching to production of the M1903A3 pattern and producing 707,629 rifles. In total Remington produced 1,084,079 M1903-pattern rifles during World War Two.

The Remington .303 M1903 hybrids are perhaps the rarest M1903 variant, with only a handful built. They would likely have been perfectly serviceable rifles and helped plug the desperate gap in Britain’s arsenal. Rapidly moving events ensured that these rifles became a footnote in both the Lee-Enfield and Springfield 1903’s histories.

Special thanks to both Remington and the Cody Firearms Museum for allowing us to take a look at this extremely rare rifle.


If you enjoyed the video and this article please consider supporting our work here. We have some great perks available for Patreon Supporters. You can also support us via one-time donations here.


Bibliography:

‘Production of Military Rifles by Remington Arms Company in Ilion, New York During World War II’, American Society of Arms Collectors Bulletin 92:14-24, R. Marcot

The Lee-Enfield Story, I. Skennerton, (1993)

The M1903 Springfield Rifle, L. Thompson, (2013)

‘The 1903 Springfield’, HBSA UK, (source)

The Model 1903 Springfield Rife, J. Poyer, (2013)

 

 

A Walk Around the Cody Firearms Museum

Last summer I had the chance to visit the newly renovated Cody Firearms Museum. With the ongoing Coronavirus Pandemic I thought now was a good time to finish my walk-around video taking a look at the new museum.

The museum has always had an extremely impressive collection of firearms and gun related artefacts, some of which we’ve been lucky enough to feature in videos, but the new museum puts more of these amazing firearms on display than ever before.

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The CFM’s new and improved ‘gun fan’ (Matthew Moss)

The $12 million renovation has also allowed the museum to become much more interactive too with working models, touch screens and shooting simulators.

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A view back through the first main gallery (Matthew Moss)

A new intuitive layout lets you explore firearm history either by chronology or by theme. In the photo above we can see some of the displays in the chronological gallery that shows the evolution of civilian and military firearms from their invention to the present.

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Some of the weapons of the West on display along with the original Winchester factory name stone (Matthew Moss)

One of the features I really liked was that many of the cases can be viewed on both sides allowing you to see all around the firearms.

Around the exhibits are touch screens where you can call up more information, first hand war stories and even animations of how various firearms work.

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A gallery full of beautifully engraved firearms including some presidential presentation pistols (Matthew Moss)

There is also a gallery of ornately decorated firearms which includes some incredible pieces.

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A detail shot from the military gallery (Matthew Moss)

Unsurprisingly, the military gallery was one of my favourite parts of the museum with dozens of guns organised by conflict and period.

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One of the cases in the military gallery (Matthew Moss)
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A look back through the recreated machine shop (Matthew Moss)

One of the best features of the original museum has also been retained, a recreation of a gun factory’s drafting room and machine shop.

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A detail shot of some of the ammunition packaging on display in the ‘general store’ (Matthew Moss)

One of the most interesting little sections is a recreation of a general store showing off some of the items that companies like Winchester made alongside their well known firearms.

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A case dedicated to experimental prototypes with the Gatling used in the initial development of the Vulcan in the foreground (Matthew Moss)

Downstairs is a space dedicated to experimental prototypes and a rolling wall of cases that include examples of hundreds of types of firearms and ammunition.

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Some of the rolling cases open in the hall dedicated to showing off as many firearms as possible (Matthew Moss)

The newly refurbished museum puts the collection front and centre in a way that will enthral the average museum-goer and satisfy any avid gun enthusiast.

You can find out more about the museum here and check out some of the firearms we have had the privilege of examining from the CFM’s collection here.


If you enjoyed the video and this article please consider supporting our work here. We have some great new perks available for Patreon Supporters.

Winchester Select-Fire Garand Prototype

 

The Cody Firearms Museum, at the Buffalo Bill Centre of the West, holds a number of interesting select-fire M1 Garand rifles, adapted by Winchester during the 1940s. In this article we’re going to examine one of the prototypes, the rifle is believed to date to the late 1940s, and appears to be chambered in one of the earlier iterations of the T65 .30 Light Rifle round, which would eventually be adopted as 7.62x51mm.

Very little information is available about the rifle and little has been written about it previously. It is believed to have been developed by Winchester engineer Harry H. Sefried II with former Cody Firearms Museum curator Herbert Houze crediting Sefried with the rifle, which he described as adaptation of the M1 into a ‘squad automatic rifle’. After some archival research and combing Winchester’s patents from the period we can now attempt to shed light on a little more of the rifle’s history.

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Winchester M1 Select-Fire prototype (Danny Michael/Cody Firearms Museum)

Externally, the rifle has a number of instantly recognisable distinctions from the standard M1 Garand. It has a reshaped stock with an added pistol grip, a proprietary box magazine and a combined bipod and conical flash hider. If we look closer we’ll notice that the stock has a swell just ahead of the breech, flaring out in an almost triangular bulge. These changes to the stock also distinguish this rifle from Winchester’s other select-fire M1 adaptations, which retain the standard Garand stock profile.

From the patents available combined with an examination of the rifle we can learn a lot. We cannot rely on patents to tell the whole story of the rifle, however, as many of the elements that make up the weapon appear to have gone unpatented. The substantial external and internal changes made to the rifle suggest that this was not an attempt to adapt the M1 with a minimal number of component parts changes but rather an effort to generally improve the rifle, making it conducive to fully automatic fire.

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Detail photo showing the rifle’s pistol grip, altered stock and magazine (Matthew Moss)

In summer 1944, Winchester’s CEO Edwin Pugsley directed Sefried to begin work on a select-fire conversion for the M1, to rival those being developed at Springfield Armory and Remington. Winchester’s select-fire Garand went though a number of iterations which resulted in two patents from Sefried. The first, filed in August 1944 (US #2479419), incorporated an elongated sear actuating lever and a selector on the lower, right side of the receiver. Winchester’s first attempts at a select-fire M1 conversion resulted in rifles with extremely high, uncontrollable rates of fire of over 900 rounds per minute. Sefried filed a second patent later in January 1948 (US #2464418) which used a catch to hook the sear. The rifle we are examining appears to have yet another select-fire system, one for which I have so far been unable to find a corresponding patent for. Winchester’s work on the select-fire adaptation came to a halt with the end of the war. It appears, however, that Winchester again began to work on adapting the M1 in the late 1940s, with Sefried again working on the project, filing his second select-fire mechanism patent in 1948 (US #2464418).

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Sefried’s 1949 patent for another select-fire M1 conversion (US Patent Office)

The rifle’s receiver was originally a standard Winchester-made .30-06 M1 with a serial number of 1,627,456. This means its wartime production gun, dating from May 1945. It would appear that rather than the rifle being lifted from the rack finished, it seems that it was earmarked for prototype development because the receiver forging lacks the cuts/forgings needed for the en bloc clip release lever. This makes sense if it was known that the receiver was destined for use in a prototype which fed from a box magazine. However, the timeline of the rifle gets more complex when we consider that it was a late-war production rifle. There are a number of possibilities. The rifle may have been simply set aside for internal prototype work in May 1945 and not used until a T65 chambered rifle was developed later. Alternatively, it is possible that the rifle was converted during the initial attempts to create a select-fire M1 but was later rechambered from .30-06 to the new developmental T65 round.

This prototype’s trigger guard assembly, which also comprises the magazine well floorplate, is a self-contained assembly and does not interact with the weapon’s trigger mechanism or action. While Sefried had a patent for his own magazine system (US #2386722) this rifle uses a slightly different magazine release and floorplate, which is similar to one seen in Stefan Janson’s 1956 patent for a stripper clip-loading box magazine for the M1 (US #2894350). The magazine used in this prototype, however, is not the same as Janson’s. It has fixed feed-lips and a projection at its rear which appears to house an anti-tilt tab for the follower.

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The rifle’s magazine (Matthew Moss)

The rifle does not to appear to use the full-automatic system seen in either of Sefried’s patents.  Similarly, the safety selector is located on the left side of the receiver, forward, in line with the breech. It has two positions with an arc of about 90 degrees. This position does not match Sefried’s patents for select-fire conversion, however, it does match the position patented by David Marshall Williams but not Williams’ selector’s orientation of travel. I have been unable to find a patent which matches this rifle’s selector or method fully-automatic conversion.

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Left-side view of the rifle’s receiver showing the fire-selector (Matthew Moss)

The pistol grip is an interesting addition as neither of the other Winchester select-fire prototypes nor the original select-fire Springfield prototypes incorporated one. Visually it is very similar to that seen on the later Italian Beretta BM 59 Mark II.  In an effort to lighten the rifle the prototype also has an aluminium buttplate. One of ingenious internal changes is the milling of the bottom of the barrel flat, this not only has the effect of lightening the rifle but also allows a new, straight operating rod to travel rearwards under the barrel. How this impacted on the barrel’s harmonics is unclear. The rifle certainly feels lighter and handier (when unloaded) than you would expect, weight is estimated to be around 7 or 8 lbs.

 

The bipod, patented by Sefried in April 1945, (US #2420267) comprises a pair of tube steel legs, which have a set height, and a conical aluminium flash hider. The legs are spring-loaded and the entire assembly attaches via a latch which seats over the rifle’s bayonet lug. The bipod is the only element of this rifle that can be attributed to Sefried directly. And by the bipod’s very nature of attachment may simply have been attached later.

Sefried's April 1945 bipod and flash hider patent (US Patent Office)
Sefried’s 1947 patent for the bipod-flash hider (US Patent Office)

The best documentary source available for the prototype is the entry in the Winchester Factory Museum’s collection inventory offers some tantalising clues but no definitive answers:

#1504    U.S. Model M-1 rifle (Garand)
Cal. 30-06; experimental semi or full auto.
3rd type 20 shot box mag.
Special butt plate for shoulder rest
Bipod and aluminum flash hider attached
From H. Sefried 10-26-45

The suggestion that the rifle is chambered in .30-06 is seemingly an error given the internal changes made to the rifle. ‘3rd type’ suggests an iterative development of the rifle’s magazine while “special butt plate for shoulder rest” may allude to the aluminium butt plate but the prototype’s plate has nothing resembling a ‘shoulder rest’, instead it is a simple chequered aluminium plate about 5mm thick. While ‘From H. Sefried 10-26-45’ may refer to the whole rifle, I believe it more likely refers simply to his bipod.

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A close up of Sefried’s bipod-flash hider (Matthew Moss)

The prototype appears to be chambered in an iteration of the .30 Light Rifle round, which later became known as the T65. The rechambering was achieved by installing a metal block which shortened the magazine well. Unlike earlier Winchester select-fire conversions this rifle feeds from a proprietary magazine designed to feed the T65 round. This magazine does not appear to closely follow the pattern used by Winchester on several other designs during the period. The projection from the rear of the magazine slides along a channel cut in the metal magazine well block. It has font and rear locking shelves, with the front shelf acted on by the magazine release lever.

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A look at the rifle’s receiver and serial number markings from above (Matthew Moss)
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With the action open. Note the magazine insert at the rear of the magazine well (Matthew Moss)

Development of the .30 Light Rifle round, which would eventually become 7.62x51mm, began in 1944, with the round first being referred to as the T65 in 1946. It appears that the rifle is chambered in a version of the T65 cartridge, but which iteration exactly is unknown. However, its chambering does support the theory that the prototype may date from 1947-48. The T65 didn’t take on the now standard 7.62x51mm dimensions until 1949 in the form of the T65E3 round but without a chamber casting it is impossible to know the rifle’s exact chambering.

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A photo representing the evolution of the .30 light rifle round (Courtesy of DrakeGmbH)

While Winchester continued to work on adapting the M1 Garand into a select-fire rifle none of their rifles were seriously considered by US Ordnance. At the same time John Garand was working on his own series of select-fire, magazine-fed prototypes (the T20 series) at Springfield while Remington had also been awarded a contract to develop a similar rifle, tested under the designation T22. These projects subsequently gave way to a number of other designs, all chambered in the T65 round, including the T25/47, T44 and T48. These were all tested before the Garand-influenced T44 was eventually selected in 1957, becoming the M14.

Addendum:

Harry Sefried II served in the US Army Air Corps during World War Two before joining Winchester as a firearms designer in 1944. In the 1950s he left Winchester to become Ruger’s chief engineer until he retired in 1979. He died in 2005, aged 84.


If you enjoyed the video and this article please consider supporting our work here. We have some great new perks available for Patreon Supporters.


Bibliography:

Patents:

‘Semiautomatic Firearm Convertible to Full Automatic’, H.H, Sefried, US Patent #2479419, 25/08/1944, (source)

‘Box Magazine Latch Mechanism for Repeating Firearms’, H.H, Sefried, US Patent #2386722, 29/09/1944, (source)

‘Support for Rifles and Other Shoulder Firearms’, H.H. Sefried, US Patent #2420267, 19/04/1945, (source)

‘Fire Control Mechanism for Automatic and Semiautomatic Firearms’, H.H, Sefried, US Patent #2464418, 02/01/1948, (source)

‘Strip Clip for Loading Box Magazines’, S.K. Janson, US Patent #2894350, 11/04/1956, (source)

Secondary Sources:

‘The Select-Fire M1 Garand’, F. Iannamico, Small Arms Review, (source)

Harry H. Sefried II Obituary, Hartford Courant, June 2005, (source)

‘Light Rifle, Part IV: The M1 Garand Learns To Rock And Roll’, TFB, Nathaniel F., (source)

Cartridge History for the Day – .30 Light Rifle, (source)

‘Winchester Proto-M14 Rifle’, Forgotten Weapons, (source)

John Browning’s 1892 En Bloc Lever-Action Prototype

The 1890s were one of John Browning’s most prolific periods, during which he developed a host of firearms which would never actually see production. Here, we’re lucky enough to be able to examine one of those prototypes that were never produced. Dating from 1892, this rifle departs from Browning’s earlier lever-action rifle designs in a number of interesting ways. Perhaps the most interesting aspect of the design is its use of en bloc clips, instead of the tube magazine traditionally used by Winchester’s repeating rifles. John Browning, and his brother Matthew, filed the patent covering the design in June 1892.

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Right side of the rifle, note its ‘musket’ configuration (Matthew Moss)

The rifle is in what is typically referred to at the time as a ‘Musket’ configuration, signifying that it is a military long-arm. It has a long 32.5 inch barrel, which is held in place by two barrel bands. Overall the rifle is around 50 inches in length and weighs just over 9lbs. The rifle is chambered in a .30 calibre cartridge, likely the then new .30-40 Krag round given its proposed market. It has a ladder-style rear sight with range graduations from 100 to 1,000 yards.

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Browning’s patent drawing showing the rifle’s action (US Patent Office)

Okay, let’s take a closer look at the prototype. During the 1890s Browning experimented with a series of magazine systems including an en-bloc clip system. This rifle uses a 5-round magazine which is fed from an en-bloc clip. The idea of an en-bloc clip was relatively new with Ferdinand Mannlicher patenting the idea in the 1880s and using it in his Model 1886 and 1888 rifles. It is unclear if Browning was familiar with Mannlicher’s system but the two are very similar. If you’re unfamiliar with en bloc clips it means that the cartridges are loaded into the weapon in the clip rather than stripped from the clip.

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A look at the ejection port for the en-bloc clip (Matthew Moss)

Browning’s prototype holds five rounds in its clip, which from patent drawings we can see was not reversible. Sadly, we don’t have an example of Browning’s clip to examine but his 1892 patent (see above) gives us a good idea of what it would have looked like. It clearly has a cut at the top of the clip which appears to have been used to help guide the round up into the chamber.

Rounds were pushed up into the action by a follower arm which was actuated by a v-spring located at the front of the magazine housing. The bottom of the fixed magazine housing has a cut-out corresponding to the clip to allow it to fall or be pushed clear by a new clip once it was empty.

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The rifle’s lever fully-forward with its action open and striker cocked (Matthew Moss)

The rifle also departs from the traditional hammer system and uses a striker-fired action. From the patent drawings we can see how the rifle’s striker worked, with a coil spring extending into the stock and a sear holding the striker to the rear. The striker is made up of two pieces with the striker hitting a long firing pin inside the bolt.
The striker has, what the patent refers to as, a ‘thumb piece’ to enable re-cocking and to indicate if its cocked or not. The striker was cocked by the cycling of the lever and held in place by the trigger sear.

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A view inside the action with the bolt partially retracted before it moves down and back into the rifle’s wrist (Matthew Moss)

The lever was held in the close position, preventing out of battery discharges, by what Browning’s patent calls a downward-projecting dog, which projected through a small hole in the trigger assembly link and locked into a catch in the front of the lever loop.
The use of a striker, rather than an exposed hammer, allows the rifle bolt’s travel to be enclosed rather than have the bolt project out of the rear of the receiver, as in previous Winchester lever-actions, we can see that this rifle’s bolt slides back at an angle partially down into the wrist of the stock. This is arguably more ergonomic and potentially helps to prevent ingress of dirt.

The first half of the lever’s travel pulls the bolt to the rear, while the second part cocks the striker. An arm extending from the lever pushed the bolt rearward until the trigger sear was engaged. In order to give the lever enough throw to open the action far enough to allow a round to be loaded the trigger mechanism has to be pivoted out of the action, much like the earlier Winchester 1886.
The bolt has a pair of trunnions which project from the sides of the bolt, these run inside longitudinal grooves either side of the receiver, while the rear of the bolt is free to angle up and down as it cycles. The action is locked by the rear of the bolt secured against the rear of the receiver, rather than with a rising locking bolt.

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Left side of the rifle (Matthew Moss)

During the period Browning was also working on other lever action and, even more unusual, so-called pull-apart actions as well as various magazine types including a revolving magazine, stripper-clip box magazines and of course as we’ve already seen a detachable box magazine-fed rifle. The 1890s were a truly prolific period for Browning.

The design was purchased by Winchester and the Brownings’ patent was granted in November 1892. The gun, like many of Browning’s other designs of the period, never saw production. Making this rifle a rare one-of-a-kind prototype. It’s an elegant design and the action is smooth. When Winchester did finally seek to produce a military lever-action they chose another of Browning’s designs which retained his traditional rear-locking bolt, which became the Model 1895.

This rifle is a unique prototype and it was an honour to examine it. It’s now on display at the newly refurbished Cody Firearms Museum at the Buffalo Bill Centre of the West. Our thanks to the museum for allowing us to film items, like this one, from the museum’s collection.


If you enjoyed the video and this article please consider supporting our work here. We have some great new perks available for Patreon Supporters.


Bibliography:

‘Breech-loading Firearm’, J. & M. Browning, US Patent #486272, 15/11/1892 (source)

John M Browning: American Gunmaker, J. Browning & C. Gentry (1964)

Early Johnson Rifle with Handguard & Bayonet Lug

 

The Johnson is already one of the 20th century’s most interesting military rifles, in terms of both design and history, and this rifle, serial number R-14, is perhaps even more interesting. Johnson’s military rifles were initially designated the Type R – for rotary magazine, it was the ‘R’ serialised rifles which were used during US military testing in 1938-40. We are most familiar with the classic handguard-less appearance of what became known as the Johnson M1941. Few examples of a Johnson with a handguard survive.

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Right-side view of the R-14 with original optional extra handguard (Matthew Moss)

The rifle was developed by Melvin Johnson, a USMC Reserve Captain, in the mid-1930s, Johnson began work on the rifle just as the M1 Garand was adopted. Johnson was granted his first patent protecting his rifle in September 1937. His rifle was tested in 1938-39 by US Army Ordnance but advanced no further than testing. Johnson lobbied politicians leading to a bill being introduced in an effort to have Johnson’s rifle adopted. On May 29th, 1940 the US Senate’s Military Affairs Committee met with Johnson and military representatives to discuss the rifle and the Bill which had been proposed, S.3983, to ‘Provide for the Adoption of the Johnson Semiautomatic Rifle as a Standard Arm of the Military’. The bill, however, led nowhere and the M1 Garand’s introduction continued.

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A Johnson M1941 (Courtesy of Rock Island Auction Company)

The handguard fitted to R-14 was actually an optional extra offered by Johnson Automatics. It appears to have been an attempt to address one of the main concerns raised by the US military –  the Johnson’s unsuitability for bayonet fighting. As the rifle uses a short-recoil operated action the barrel recoils about ½ inch on firing, this means that the weapon’s barrel isn’t actually fixed in place meaning when the bayonet was used the barrel moves backwards ½ inch when it contacted something or someone with enough force.

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A Johnson R-Type Rifle fitted with hanguard & M1905 bayonet (Johnson Automatics Brochure)

From the Senate Committee hearing we know that there were real concerns about the rifle’s bayonet fighting characteristics. With US Army Ordnance noting that “this rifle is very poorly suited to bayonet fighting.” Noting that the exposed barrel was too narrow to grasp properly and was also un-insulated if the barrel was hot from firing. The non-fixed, recoiling barrel was also highlighted as another ‘deficiency’. Major Grant Schlieker, the Infantry Liaison Officer at the Aberdeen Proving Ground, shared similar concerns. In addition to concerns about the lack of handguard to grasp when bayonet fighting he noted in his statement that during their testing the Johnson has struggled to cycle properly when fired at a depressed angle with a bayonet fixed and that striking something with the bayonet hard enough lead the rifle to extract and eject a chambered round.

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A closer look at the handguard (Matthew Moss)

Johnson refuted these concerns by stating that the barrel was exposed with good reason so that it could cool rapidly, suggesting that enclosed barrels like the Garand’s became too hot to grasp after sustained firing thus also making bayonet fighting difficult. Johnson also noted that a ‘Johnson Sword Bayonet’, which extended forward under the barrel from the Johnson’s normal forend had been developed to address the problem but the ergonomics and usefulness of this terrifyingly long bayonet are unclear.

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An R-type rifle fitted with the extremely long Johnson Sword Bayonet, note the large lug beneat the barrel, extending from the rifle’s handguard (Johnson’s Guns – Canfield)

You would imagine that a fixed, full-length stock with the barrel recoiling inside would have been a more elegant solution allowing the bayonet to be fixed to a nosecap rather than the barrel. But it would seem that Johnson was passionate about having the exposed barrel to allow cooling.

It is worth noting that the bayonet issued with the M1941 was the lightweight spike-type, developed in order to elevate potential issues with cycling while the bayonet was fixed.

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A close up of R-14’s markings (Matthew Moss)

A proponent of the rifle, USMC Captain, George Van Orden (who commanded the Rifle Range at the Marine Corps Barracks at Quantico) went so far as to claim that the recoiling barrel had a positive impact on bayonet fighting “a recoiling barrel can provide extra thrust in bayonet fighting, as in the case of a boxer who in striking a blow, at the moment of contact… straightens his elbow smartly.” The Johnson Automatics manual for the rifle even claimed that testing against pine board showed that “the short recoil of the barrel actually tends to increase the penetration of the bayonet.”

From the May 1940 Senate hearing records we know that the R-14 wasn’t always fitted with the barrel with the enclosed handguard. It was one of several rifles used by Captain Van Orden to test the rifle’s accuracy and there is not mention in his account of the rifle’s barrel being shrouded with a handguard. This isn’t too surprising as the Johnson’s barrel can be removed easily and readily swapped out.

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Close up of the guide collar at the rear end of the handguard (Matthew Moss)

The bayonet lug appears to be designed to mount a US Army M1905 bayonet, the sword bayonet issued with the M1903 Springfield. The assembly also has a sling swivel. R-14’s barrel is 23.75 inches long – this is a little longer than the standard 22 inch barrel, but 24 inch barrels were an option offered by Johnson Automatics. The round wooden grips panels are held in place by three pairs of slips and the nosecap and the guide collar.

Other than the forend this rifle also has a slightly different style of rear sight compared to the M1941 production rifles. The receiver markings are also simpler with calibre, patents and a plain maker’s mark, with serial number at the bottom.

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A closer look at the handguard’s nosecap and bayonet lug (Matthew Moss)

The addition of the handguard certainly does allow a greater area for the forward hand to grip the rifle. But what is less clear is the effect the added mass of the handguard, nosecap and bayonet (when mounted) had on the cycling of the gun. Logic would suggest that any weight added to the barrel would slow the its travel and potentially cause reliability issues. The handguard and bayonet would have added at least 2lbs. Sadly, I’ve been unable to find any documentary evidence to tell us how the rifle functioned with the forend. No mention of the handguard is made during the Senate committee hearing but a ‘fixed-type’ bayonet is mentioned which is described as “not in any way interfering with the recoil of the barrel.” This was presumably referring to the long Johnson Sword Bayonet. Despite them being offered as an official option it is fair to presume that the rifle would have struggled to operate properly when fitted with the handguard.

When the Johnson finally entered production it was with an exposed barrel as he intended and R-14 remains one of the few examples to have the Johnson’s optional handguard.

Many thanks to the Cody Firearms Museum for allowing us to examine and film the rifle and take a look at a rare example of the Johnson Automatics optional extra handguard.

 

If you enjoyed the video and this article please consider supporting our work here. We have some great new perks available for Patreon Supporters.


Bibliography:

Military Handbook of the Johnson Semi-Automatic Rifle (1939)

The Johnson Semiautomatic Rifle: Hearing Before the Committee on Military Affairs, United States Senate, Seventy-sixth Congress, Third Session, on S. 3983, a Bill to Provide for the Adoption of the Johnson Semiautomatic Rifle as a Standard Arm of the Military and Naval Forces, May 29, 1940 (source)

Johnson Rifles and Machine Guns: The Story of Melvin M. Johnson, Jr. and His Guns, B. Canfield (2002)

The Model of 1941 Johnson Rifle in Marine Service, B. Canfield, American Rifleman, (source)

Johnson R-14, Cody Firearms Museum, (source)


 

Winchester Model 1905 .45ACP Conversion

During my recent visit to the Cody Firearms Museum I was lucky enough to examine a number of interesting firearms (more videos soon). In this video we take a look at a Winchester Model 1905 chambered in .45 ACP.

The Model 1905 was originally designed by Thomas Crossley Johnson, as a commercial rifle chambered in either .32 or .35 Winchester Self Loading. It was the second of a series of blowback operated rifles Johnson designed between 1903 and 1910.

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Right-side profile of the converted Model 1905 (Matthew Moss)

The origins of this gun, however, are less clear. It is part of the Cody Firearms Museum’s impressive collection and is believed to be a Winchester-made prototype. Dating the rifle is more difficult. It was originally believed to have been developed during the First World War but the Winchester Arms Collection’s records date the rifle to 1919. It has also been suggested that the conversion may have been developed by Winchester as an auxiliary arm for the US Army, as a replacement for the 1911 pistol for some troops – much along the lines of the later .30 carbine. There are no records, however, to suggest the .45 ACP Model 1905 was ever officially tested.

Herbert Houze, former curator of the Cody Firearms Museum, believed the conversion was actually developed after World War Two. No patents or Winchester documents are known to refer to it but Houze believed that one of Winchester’s engineers, Harry H. Sefried, developed the conversion as a side project with a potential aim to interest law enforcement agencies in a carbine chambered in the readily available .45 ACP round.

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The carbine with the 1911 magazine removed and the bolt back (Matthew Moss)

Taking a stock rifle a number of changes were made, the rifle was re-barrelled and rechambered for the .451-inch .45 ACP round and the bolt face was modified slightly. The 1905 originally fed from straight 5 or 10-round box magazines. In order to feed from a Colt 1911 magazine a new magazine housing was added. The curved front of the trigger guard has been machined back and is now flush with the rear of the conversion housing which appears to be integral to the lower receiver’s frame. On close inspection we can clearly see that parts have been brass brazed together around the original magazine release and inside the magazine well.

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With the 1905’s upper receiver removed we can see how the 1911 magazine aligns with the bolt and breech (Matthew Moss)

The rounded magazine housing has a new magazine release positioned at the front of the magazine, as in the 1911 and allows the magazine to be inserted at an angle. The ejection port has also been altered with an additional cut-out being made at the top to aid ejection.

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With the rifle stripped down and the magazine removed we can see the conversion magazine housing, note what appears to be brass brazing (Matthew Moss)

Take down remains the same, with the upper and lower separating once the take down screw at the rear of the receiver is loosened. The conversion appears to be well thought out and the finish and care taken would indicate this was rifle wasn’t a rough proof of concept prototype. Sadly, there is no information on how the conversion performed.

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A close up of the rifle’s receiver and Colt 1911 magazine (Matthew Moss)

Regardless of the origins of the conversion Winchester never offered the chambering commercially and this prototype is the only example known to exist. Today, it is held by the Cody Firearms Museum at the Buffalo Bill Centre of the West in Wyoming. The museum has just undergone a major renovation and is well worth visiting. Our special thanks to the CFM for letting us examine this rare rifle.

Herbert Houze, the former Curator of the Cody Firearms Museum who is mentioned in this article and video, recently passed away – this video is dedicated to his memory.


If you enjoyed the video and this article please consider supporting our work here. We have some great new perks available for Patreon Supporters.


Bibliography:

‘Winchester Center Fire Automatic Rifles’ ARMAX, The Journal of the Cody Firearms Museum (Vol. III, No. 1, 1990), K.F. Schreier Jr.

My thanks to Danny Michael, the CFM’s assistant curator, for additional information from Herb Houze

 

Browning Prototypes – Detachable Box Magazine Lever Action Rifle

The rifle we’re examining is one of dozens of designs sold by the Brownings to the Winchesters Repeating Arms Company during their long relationship. This design dates from the early 1890s and represents one of Browning’s numerous attempts to move away from the tube magazine-fed designs favoured by Winchester.

The prototype is based around the lever-actuated vertically sliding locking block patented by Browning in May 1884 and first used by Winchester in the Model 1886. The rifle itself is in the ‘military musket’ configuration with full-length handguards, military sights, a cleaning rod and able to mount a bayonet.

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Right side of the rifle (Matthew Moss)

The rifle is chambered in a .45 calibre cartridge, likely .45-70, and weighs just over 9lbs. Browning patented the design of the rifle and magazine in August 1891, with the patent being granted in December (US #465339). It is attributed to John Moses Browning and his younger brother Matthew S. Browning.

The most interesting feature of the rifle is its detachable box magazine. The magazine is held in place by a spring-loaded catch at the front of the magazine which locks against a tab in the magazine’s wall.

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A close up of the magazine well, note the added metal lip of the front of the well, not a part of the receiver (Matthew Moss)

It differs from the box magazines previously developed by James Paris Lee, which Lee begun developing in the mid-1870s (see examples listed below). It’s a simple design with a follower powered by a coil spring. The prototype mag itself is made from pressed metal and is held together with some rough welds. Unlike the magazines we’re familiar with today, the top of the Browning’s magazine is almost entirely enclosed with only a small opening at the rear. The rounds would be loaded nose-first with their rims sliding into the channel at the rear of the magazine.

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Close up of the magazine removed from the rifle – right side (Matthew Moss)
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A view of the top of the magazine with the small opening and notch for the cartridge rime visible (Matthew Moss)

The single-stack magazine appears to hold around five rounds, with Browning’s patent supporting this. The position of the magazine, in front of the action – not below it, is a hint at how it worked. An almost fully enclosed magazine does have its advantages – it would have prevented dirt from entering the mag and it also overcame the need for feed lips which were susceptible to damage, one of the elements which took Lee some time to perfect.

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A close up of the front wall of the magazine, note the locking notch (Matthew Moss)

So How Did The Magazine Work?

There is a shoulder on the underside of the bolt which caught the rim of the cartridge which was protruding from the magazine. The bolt pulled the cartridge backwards, out of the magazine and onto a cartridge lifter. As the lever reached its full forward travel the lifter then elevated the round up into line with the breech. When the lever was cycled back again the round was pushed off the lifter and chambered, just as in a normal tube-fed Winchester. As the lever reached the end of its return travel the locking block rose to locked the action.

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The Browning’s 1891 patent for the magazine, note ‘h‘ is the shoulder which pulled rounds out of the magazine (US Patent Office)

The prototype has a sliding safety bar that locks the lever and blocks the trigger. The trigger differs from the Model 1886 as it is integrated with the lever. In the photograph below we can see the locking block descended, with the lever forward, and the breech block to the rear with the action open. We can also see the striker assembly at the rear of the bolt. The striker cocks on closing when the lever is returned rearward.

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The rifle with its action open, bolt o the rear and lever forward. Note the striker assembly at the rear of the bolt (Matthew Moss)

It’s quite an exposed action, with the entire top of the action open. With the action closed in the photograph below we can see the extractor running along the right side of the bolt.

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A close up of the rifle’s receiver which is still ‘in the white’ (Matthew Moss)

It’s clear from the design of the magazine that Browning didn’t intend the rifle to be reloaded with stripper clips, although single loading of the rifle itself (not the magazine) would have been possible. When compared to other contemporary system this would have been somewhat of a disadvantage compared to Lee’s magazine’s later loading with chargers and stripper clips. However, from examination of Browning’s 1891 patent his intention becomes clear, the patent explains that he intended for the magazine itself to be replaced:

“One magazine may be readily removed from the gun and another introduced in its place, so that the person, using the arm may have at hand several magazines to be interchanged as the cartridges from one magazine are exhausted.”

This is a concept that wouldn’t be accepted by militaries for decades. Winchester purchased the rights to the design but this was one of many designs Browning sold the company which never saw production. The design and prototype are fascinating and represent one of Browning’s lesser-known concepts.

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Left side profile of the rifle (Matthew Moss)

This rifle is a unique prototype and it was a true honour to examine it. It’s now on display at the newly refurbished Cody Firearms Museum, at the Buffalo Bill Centre of the West. The new museum is phenomenal and well worth a visit. Our thanks to the museum for allowing us to film items, like this one, from the museum’s collection.

If you enjoyed the video and this article please consider supporting our work here. We have some great new perks available for Patreon Supporters.


Bibliography:

‘Magazine Gun’ J.M. & M.S. Browning, US Patent #465339, 15 Dec. 1891 (source)

John M Browning: American Gunmaker, J. Browning & C. Gentry (1964)

Some of James Paris Lee’s magazine patents, for comparison:

‘Improvement in Magazine Fire-arms’, J.P. Lee, US Patent #221328, 4 Nov. 1879 (source)

‘Magazine For Fire Arms’, J.P. Lee & L.P. Diss, US Patent #295563, 25 Mar. 1884 (source)

‘Magazine Fire Arm’, J.P. Lee, US Patent #383363, 22 May, 1888 (source)

‘Gun Magazine’, J.P. Lee, US Patent #627824, 27 Jun. 1899 (source)

Rheinmetall G3

We’re all familiar with the Heckler & Koch G3 and its roller-delayed blowback action. What is less well-known is that H&K were one of two companies originally contracted by the West German government to produce the Bundeswehr’s new service rifle. The other company was Rheinmetall and today we’re lucky enough to be taking a look at an example of an early production Rheinmetall G3.

Left side (courtesy of the Cody Firearms Museum)

The rifle which became the G3 was of course originally developed by German and Spanish engineers working at the Centro de Estudios Tecnicos de Materiales Especiales (CETME) and was intended to equip the Spanish armed forces. Initially, the West German Bundesgrenzschutz (border guards) were interested in purchasing a substantial number of the new CETME rifles, with an initial order for 5,000 agreed, however, in September 1955 the order was cancelled due to delays in production and the Bundesgrenzschutz subsequently ordered the FN FAL instead.

In November 1955, the Bundeswehr (West German military) was formed and began to search for a suitable new 7.62x51mm service rifle. Having observed the Bundesgrenzschutz’ testing the fledgling Bundeswehr took an interest in the CETEME rifle. 400 ‘STG CETME’ rifles were ordered for troop trials and these were assembled in Germany by Heckler & Koch. The rifles were delivered in late 1956, and comparative trials against the FAL began the following year.

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CETME Model A (Courtesy of P. Hokana)

The trials found the ‘STG CETME’ to be satisfactory in terms of features and design but lacking in durability. A number of small changes were requested including a flash hider suitable for launching rifle grenades, either a flip-up or dioptre rear sight instead of a traditional tangent style, a case deflector, a simpler more ergonomic pistol grip, a longer more ergonomic cocking handle, changes to the recoil spring guide and tweaks to the shape of the buttstock. Additional improvements such as a stronger bipod, lighter magazine, a last round hold open mechanism, overall lightening of the rifle, a lighter 20-round magazine and a proper handguard were also requested.

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Left-side of the G3’s receiver, note the partial reinforcing rib on the magazine housing (Matthew Moss)

FN were unwilling to grant Germany a manufacturing license and the $110 per rifle price for the FAL proved substantially higher than CETME’s production estimates (The ArmaLite AR-10, J. Putnam Evans (2016), p.204). With adoption looking likely, legal wrangling over patent ownership began between Mauser, Rheinmetall and Heckler & Koch. All claimed the ownership of the roller-delayed blowback principle used by the CETME rifle. Eventually, however, the West German government awarded Rheinmetall and H&K future production contracts for the new rifle with the government supporting H&K’s claims but the legal battles continued for almost a decade.

In the meantime, with production of the CETME rifle not yet initiated and in light of some durability/reliability issues suffered during the STG CETME’s troop trials, 100,000 ‘Series C’ FN FALs were ordered for the Bundeswehr in late 1956. In 1957 the Swiss SIG 510 (designated the G2) and the American ArmaLite AR-10 (designated the G4) were also evaluated. Once the modifications requested after the troops trials were completed by H&K, a run of twenty rifles was produced and tested again.

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A view inside the ejection port of the G3 with the charging handle locked back (Matthew Moss)

 

In 1959, the West German government finally adopted the CETME rifle, designating it the G3. The German federal government decided that they wished to purchase the worldwide manufacturing rights to the G3, which naturally the Spanish government was reluctant to agree to. An agreement was finally reached in January 1958 and the contract giving West Germany worldwide rights to the G3 was finalised on February 4th, 1959.

One issue was that in June 1957, CETME had agreed a licensing deal for manufacture and sale of the rifle with a with a Dutch company Nederlandsche Wapen en Munitiefabriek (NWM). In order to gain the manufacturing rights sold to NWM the German government awarded the Dutch company a lucrative contract producing 20mm ammunition (Full Circle, p.234).

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A close up of the trigger mechanism housing, note ‘Germany’ faintly scratched into the surface (Matthew Moss)

Interestingly, as the German government owned the manufacturing rights, H&K initially had to pay the government 4 Deutsche Marks per rifle, despite having been awarded the contract by the German government. In late January 1959, H&K were awarded the first substantial production contract, amounting to 150,000 rifles. Rheinmetall were subsequently awarded a similar contract (Full Circle, p.235).

According to R. Blake Stevens’ book on the roller-delayed blowback action, Full Circle, Rheinmetall produced 500,000 G3s during the 1960s, delivering 8,000 rifles per month (Full Circle, p.287). As H&K had been designated as the technical lead on the G3 project, Rheinmetall’s engineers made no attempts to develop modifications or improvements and even when H&K had switched to plastic furniture the Rheinmetall guns continued to use wood. Rheinmetall’s only other G3-related project was the RH4, a 7.62x39mm chambered, roller-locked but gas-operated rifle designed for export (Historical Firearms).

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W. German Army Armoured Reconnaissance car, with MG3 team with No.2 armed with G3, c.1960 (US Army)

In addition to the G3, Rheinmetall were the sole manufacturer of the MG3, the 7.62x51mm MG42. Blake Stevens explains that in 1969, when a new tender for G3 production was due, that H&K moved to undercut Rheinmetall who had until now held the monopoly on MG3 production (Full Circle, p.292). As a result an agreement was reached where Rheinmetall retained their monopoly on MG3 production and H&K became sole manufacturer of the G3 for the West German military.

Examining An Early Production Rheinmetall G3

The G3 went through a large number of changes both before and after it went into service. The rifle we’re examining today is a good example of an early production rifle, as adopted in 1959. This rifle is lightly marked with ‘G3 [Rheinmetall’s ‘star-in-a-circle’ logo] followed by a serial number of 745 and below that it is date marked with the ‘3/60’, for March 1960.

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A close up of the G3’s front sight and sling attachment point (Matthew Moss)

Working our way from the muzzle back; the rifle has the early style of flash-hider/grenade launcher support which was introduced in 1957 and altered in early 1961, an enclosed front sight and a detachable bipod (which was not Bundeswehr general issue). It has a stamped metal handguard which was replaced by one with a wooden insert in 1961, before H&K introduced plastic furniture in 1964.

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The G3 field stripped (Matthew Moss)

The folding carrying handle seen on the troop trials rifles has been removed, the receiver is stepped for the attachment of a scope base and the magazine housing has a single strengthening rib, rather than the later ‘full-frame’ continuous rib. It has an S-E-F selector (S – Sicher/safe, E – Einzelfeuer/semi, F – Feuerstoß/auto) and black plastic pistol grip. Internally, the rifle has a captive mainspring. Unlike later G3’s the rifle has a 2-position folding L-shape rear aperture sight with apertures for 200 & 300 metres rather than the later dioptre sight adopted officially in mid-1960. The rifle has a wooden stock held with a stamped metal sling attachment and a plastic buttplate.

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Specifications:

Overall Length: 40 in /1.2m
Barrel Length: 17.7in / 45cm
Weight: 8.6lbs / 3.6kg
Action: Roller-delayed blowback
Capacity: 20-round box magazine
Calibre: 7.62x51mm


Bibliography:

HK G3 Operator’s Manual – early 1970s (source)

Full Circle: A Treatise on Roller Locking, R. Blake Stevens (2006)

The ArmaLite AR-10, J. Putnam Evans (2016)

The CETME Assault Rifle, Small Arms Review, J. Huon, (source)

Our special thanks to the Cody Firearms Museum, at the Buffalo Bill Center of the West, for their kind permission to film items from their collection and their assistance in filming and research.

Winchester N2 Prototype Reassembly

In addition for the full episode on the Winchester Experimental Submachine Gun, we have also put together a video showing the reassembly process for the N2 prototype that we disassembled and examined in the main video. Check it out below:

 

My thanks to the Cody Firearms Museum at the Buffalo Bill Center of the West for allowing me to examine and film the Winchester submachine gun prototypes. Special thanks to the CFM’s assistant curator Danny Michael for helping disassemble and reassemble the N2.


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