Rheinmetall G3

We’re all familiar with the Heckler & Koch G3 and its roller-delayed blowback action. What is less well-known is that H&K were one of two companies originally contracted by the West German government to produce the Bundeswehr’s new service rifle. The other company was Rheinmetall and today we’re lucky enough to be taking a look at an example of an early production Rheinmetall G3.

Left side (courtesy of the Cody Firearms Museum)

The rifle which became the G3 was of course originally developed by German and Spanish engineers working at the Centro de Estudios Tecnicos de Materiales Especiales (CETME) and was intended to equip the Spanish armed forces. Initially, the West German Bundesgrenzschutz (border guards) were interested in purchasing a substantial number of the new CETME rifles, with an initial order for 5,000 agreed, however, in September 1955 the order was cancelled due to delays in production and the Bundesgrenzschutz subsequently ordered the FN FAL instead.

In November 1955, the Bundeswehr (West German military) was formed and began to search for a suitable new 7.62x51mm service rifle. Having observed the Bundesgrenzschutz’ testing the fledgling Bundeswehr took an interest in the CETEME rifle. 400 ‘STG CETME’ rifles were ordered for troop trials and these were assembled in Germany by Heckler & Koch. The rifles were delivered in late 1956, and comparative trials against the FAL began the following year.

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CETME Model A (Courtesy of P. Hokana)

The trials found the ‘STG CETME’ to be satisfactory in terms of features and design but lacking in durability. A number of small changes were requested including a flash hider suitable for launching rifle grenades, either a flip-up or dioptre rear sight instead of a traditional tangent style, a case deflector, a simpler more ergonomic pistol grip, a longer more ergonomic cocking handle, changes to the recoil spring guide and tweaks to the shape of the buttstock. Additional improvements such as a stronger bipod, lighter magazine, a last round hold open mechanism, overall lightening of the rifle, a lighter 20-round magazine and a proper handguard were also requested.

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Left-side of the G3’s receiver, note the partial reinforcing rib on the magazine housing (Matthew Moss)

FN were unwilling to grant Germany a manufacturing license and the $110 per rifle price for the FAL proved substantially higher than CETME’s production estimates (The ArmaLite AR-10, J. Putnam Evans (2016), p.204). With adoption looking likely, legal wrangling over patent ownership began between Mauser, Rheinmetall and Heckler & Koch. All claimed the ownership of the roller-delayed blowback principle used by the CETME rifle. Eventually, however, the West German government awarded Rheinmetall and H&K future production contracts for the new rifle with the government supporting H&K’s claims but the legal battles continued for almost a decade.

In the meantime, with production of the CETME rifle not yet initiated and in light of some durability/reliability issues suffered during the STG CETME’s troop trials, 100,000 ‘Series C’ FN FALs were ordered for the Bundeswehr in late 1956. In 1957 the Swiss SIG 510 (designated the G2) and the American ArmaLite AR-10 (designated the G4) were also evaluated. Once the modifications requested after the troops trials were completed by H&K, a run of twenty rifles was produced and tested again.

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A view inside the ejection port of the G3 with the charging handle locked back (Matthew Moss)

 

In 1959, the West German government finally adopted the CETME rifle, designating it the G3. The German federal government decided that they wished to purchase the worldwide manufacturing rights to the G3, which naturally the Spanish government was reluctant to agree to. An agreement was finally reached in January 1958 and the contract giving West Germany worldwide rights to the G3 was finalised on February 4th, 1959.

One issue was that in June 1957, CETME had agreed a licensing deal for manufacture and sale of the rifle with a with a Dutch company Nederlandsche Wapen en Munitiefabriek (NWM). In order to gain the manufacturing rights sold to NWM the German government awarded the Dutch company a lucrative contract producing 20mm ammunition (Full Circle, p.234).

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A close up of the trigger mechanism housing, note ‘Germany’ faintly scratched into the surface (Matthew Moss)

Interestingly, as the German government owned the manufacturing rights, H&K initially had to pay the government 4 Deutsche Marks per rifle, despite having been awarded the contract by the German government. In late January 1959, H&K were awarded the first substantial production contract, amounting to 150,000 rifles. Rheinmetall were subsequently awarded a similar contract (Full Circle, p.235).

According to R. Blake Stevens’ book on the roller-delayed blowback action, Full Circle, Rheinmetall produced 500,000 G3s during the 1960s, delivering 8,000 rifles per month (Full Circle, p.287). As H&K had been designated as the technical lead on the G3 project, Rheinmetall’s engineers made no attempts to develop modifications or improvements and even when H&K had switched to plastic furniture the Rheinmetall guns continued to use wood. Rheinmetall’s only other G3-related project was the RH4, a 7.62x39mm chambered, roller-locked but gas-operated rifle designed for export (Historical Firearms).

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W. German Army Armoured Reconnaissance car, with MG3 team with No.2 armed with G3, c.1960 (US Army)

In addition to the G3, Rheinmetall were the sole manufacturer of the MG3, the 7.62x51mm MG42. Blake Stevens explains that in 1969, when a new tender for G3 production was due, that H&K moved to undercut Rheinmetall who had until now held the monopoly on MG3 production (Full Circle, p.292). As a result an agreement was reached where Rheinmetall retained their monopoly on MG3 production and H&K became sole manufacturer of the G3 for the West German military.

Examining An Early Production Rheinmetall G3

The G3 went through a large number of changes both before and after it went into service. The rifle we’re examining today is a good example of an early production rifle, as adopted in 1959. This rifle is lightly marked with ‘G3 [Rheinmetall’s ‘star-in-a-circle’ logo] followed by a serial number of 745 and below that it is date marked with the ‘3/60’, for March 1960.

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A close up of the G3’s front sight and sling attachment point (Matthew Moss)

Working our way from the muzzle back; the rifle has the early style of flash-hider/grenade launcher support which was introduced in 1957 and altered in early 1961, an enclosed front sight and a detachable bipod (which was not Bundeswehr general issue). It has a stamped metal handguard which was replaced by one with a wooden insert in 1961, before H&K introduced plastic furniture in 1964.

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The G3 field stripped (Matthew Moss)

The folding carrying handle seen on the troop trials rifles has been removed, the receiver is stepped for the attachment of a scope base and the magazine housing has a single strengthening rib, rather than the later ‘full-frame’ continuous rib. It has an S-E-F selector (S – Sicher/safe, E – Einzelfeuer/semi, F – Feuerstoß/auto) and black plastic pistol grip. Internally, the rifle has a captive mainspring. Unlike later G3’s the rifle has a 2-position folding L-shape rear aperture sight with apertures for 200 & 300 metres rather than the later dioptre sight adopted officially in mid-1960. The rifle has a wooden stock held with a stamped metal sling attachment and a plastic buttplate.

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Specifications:

Overall Length: 40 in /1.2m
Barrel Length: 17.7in / 45cm
Weight: 8.6lbs / 3.6kg
Action: Roller-delayed blowback
Capacity: 20-round box magazine
Calibre: 7.62x51mm


Bibliography:

HK G3 Operator’s Manual – early 1970s (source)

Full Circle: A Treatise on Roller Locking, R. Blake Stevens (2006)

The ArmaLite AR-10, J. Putnam Evans (2016)

The CETME Assault Rifle, Small Arms Review, J. Huon, (source)

Our special thanks to the Cody Firearms Museum, at the Buffalo Bill Center of the West, for their kind permission to film items from their collection and their assistance in filming and research.

The CETME AMELI Light Machine Gun

The CETME AMELI was developed by Spain’s state-owned small arms institute, Centro de Estudios Técnicos de Materiales Especiales or CETME. It was an attempt to develop a light machine gun chambered in 5.56x45mm. Its name, AMELI, is an acronym for ‘Ametralladora ligera’ – simply Spanish for light machine gun.

Development of the AMELI began in 1974 under the supervision of Colonel José María Jiménez Alfaro (who would later become the director of CETME). The Ameli was officially unveiled in 1981 and after undergoing exhaustive military trials was adopted into service in 1982 as the standard squad-level support weapon of the Spanish Army under the designation MG 82. It was manufactured by the Santa Bárbara National Company (now General Dynamics Santa Bárbara Sistemas) at the La Coruña factory.

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Early NA or standard model AMELI (Royal Armouries)

The initial model was the NA variant, or Standard Model. This is the model that closely resembles the MG-42 with its conical flash hider. The Spanish military, however, wanted a lighter gun and the NB variant was designed, this is easily identified by the straight flash hider that is now integral with the barrel and not part of the barrel shroud.  The NB model reduced the unloaded weight from the original 7.24 Kg (16 lbs) to 5.4 Kg (12 lbs). However, this weight reduction and the use of materials of lower cost than the original trialled guns caused reliability issues with the AMELI in service. Both variants had a rotating rear disk sight, graduated from 300 to 1,000 metres, and a folding front sight. A mounting block for a British SUSAT optic was later added to the top cover.

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Detail view of the AMELI’s receiver from a factory brochure, also featuring the transparent belt boxes which did not go into service (source)

Parts breakages and stoppages plagued the AMELI in service and gunners had to take great care of their weapons to keep them serviceable. One issue was that the stamped forward barrel shroud was a press fit over the receiver and held in place by steel ‘barbs’. Rough handling and downward pressure on the bipod during manoeuvres and firing caused the shroud to deflect, this caused accuracy and functionality issues. To alleviate these problems the Spanish Marines went so far as to TIG weld the forward barrel shroud to the receiver, this fixed most of those issues.

The AMELI’s shape resembles the MG42 machine gun but the similarities are external only. While the MG42 uses the short recoil, roller locked system (where the barrel and bolt recoil together a short distance before separating), the AMELI employs a roller-delayed blowback action with a fixed barrel and a fluted chamber. This system was also used in the CETME Model A, B, C and L rifles, as well as in the HK G3 rifle, the HK 33 rifle and the HK MP5 submachine guns. Similarities with the CETME Model C and Model L rifles are limited to the commonality of the takedown pins and no other parts contrary to popular myth!

Centrefire automatic machine gun - CETME Ameli (about 1982)
Later NB variant of the AMELI – note also the different pistol grip profile, more similar to a CETME L rifle’s (Royal Armouries)

Both AMELI models have similar rates of firing of around 1,000 rounds per minute. The AMELI used the same feeding system used in the MG42, it had a cross bolt safety located at the rear of the top of the pistol grip and a quick change barrel system. To remove the barrel you pull the two sides of the barrel latch, which is built into the rear sight assembly, rotate the handle clockwise until the gate in the side of the barrel shroud opens and then pull the barrel back out of the gun. The front of the barrel is secured by a round ball detent which clicks into the front of the barrel shroud.

CETME also developed a top feeding magazine adaptor system, perhaps inspired by the contemporary FN Minimi’s ability to feed from magazines as well as a bolt. The Bren-like adaptor allows a STANAG magazine to be loaded in upside down into the action. To fit the adaptor the gun’s top cover and feed tray had to be removed. To deal with the magazine housing now obscuring the front sight the adaptor had a new set of sights – one at the rear and a new ‘front’ sight built into the side of the magazine housing, a little like the Australian F1 submachine gun. This short sight radius isn’t too practical for a light machine gun.

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A still from the video showing the top feed magazine adaptor’s sights, note they’re offset to the right and the protected front sight is built into the magazine housing (Vic Tuff)

The AMELI was sold to only a few operators apart from the Spanish Military, the Mexican Army and the Malaysian PASKAL Naval Special Forces have used the AMELI but the current status with those operators is unknown. In Spanish service the Ameli has almost entirely been withdrawn from service, being replaced with the Heckler & Koch MG4 5.56x45mm LMG. This is partly due to reliability issues and the original guns being worn out and with spares and new guns no longer available as the original manufacturer ceased manufacture in 2013 and went out of business.

Mexican Army Ameli
Mexican Marines with an NA model AMELI (source)

The AMELI is an interesting machine gun that should have had more success than it did. It was sadly a victim of government cost cutting which much like the British SA80 undermined the quality of the finished product. The story of the AMELI also reminds me of the ArmaLite AR10 produced by Artilleries Inrichtingen in the Netherlands, in so much as the AMELI was produced in very limited numbers (around 3-4,000 guns), in various models and variants with no clear defined history as to why aspects of the design were changed. Evidence of this was seen when a very good contact of mine bought up all remaining inventory from the CETME factory some years ago including around 30 Ameli’s. Apparently there were variations between every one they bought!

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Specifications (from CETME brochure):

Length: 97cm (38.2 inches)
Weight (unloaded):  NG: 6.7kg (14.8 lbs) NB: 5.2kg (11.5 lbs)
Barrel Length: 40cm (15.8 inches)
Action: Roller-delayed blowback
Calibre: 5.56x45mm
Feed: 100 or 200 round belts
Cyclic Rate: 900-1,250 rpm


Bibliography:

CETME AMELI Operator’s Manual, Small Arms Review Archive, (source)

CETME AMELI Early Factory Brochure (Spanish), Small Arms Review Archive, (source)

CETME AMELI Factory Brochure – including both models (English), Small Arms Review Archive, (source)

CETME AMELI Factory Flyer (Spanish), Small Arms Review Archive, (source)